Top Quality Plate Type Uht Sterilizer for Juice Processing

Model NO.：

UHT

Certification：

Full Automatic Juice Bottle Filling Machine

*We supply complete solution for the Juice Filling line include: 1.Water Treatment System 2.Juice Processing System 3.Automatic Bottle Unscrambler 4.Air Conveyor 5.Monoblock Juice Filling Machine 6.Flat Conveyor 7.Bottle Inverter Chain 8.Bottle Cooling System 9.PVC Shrink Sleeve Label Machine 10.Bottle Shrink Wrapping Machine.

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Products that can be processed
- Carbonated mineral water and CSDs.
- Still water.
- Clear and pulpy juices
(also with big dimension pulps).
- Sensitive products
(fresh or micro-filtered milk, drinking yoghurt etc.).
- Alcoholic beverages.


Main features
- Valve with magnetic flow meter for product dosing in each bottle.
- Entirely stainless steel
(grade 304) draining base.
- No vent tube.
- Reduced changeover down-times.
- Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel.
- PET bottle transfer - neck-handling - with no need for monoblock height adjustment.
- User friendly touch screen HMI,
with menu-based interface.

Containers and specifications
Project Name: Full Automatic Complete Juice 2000-20000bph Production Line				Hot Filling Fruit Juice
Material	Shape	Filling volume	Filling level(mm)	Neck type
PET Bottle	Square or Round Bottle	100-2000ml	Distance from bottle neck According request	As request
Adjustable specifications of the bottle type	(Middle Mould base)Bottle diameter ≤105mm Bottle Height≤335mm
	Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added.
Juice Preparation	Fruit ,Concentrate, Powder mixing .....
Container Label &Control Mode		Packaging system		Palletizing system
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual /Automatic		Packing system	Min, Spec.	Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer
		Manual Film shrinker Wrap Around packer Robert Packing Machine	1*2 2*3 3*4 4*6 3*5
User Ambient Conditions		Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification		Voltage:380V±5%, 3phase; Frequency:50HZ±1%

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Washing heads

The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.

Filling heads

A new, extremely innovative and flexible platform, which takes the standard King Machine technologies to the highest level currently available on the market. By taking advantage of the modular nature of all the elements of the platform, and choosing the most suitable filling valve, it is possible to create best solutions for a wide range of bottling needs. In particular, the possibility of being able to fill several products on the same production line was one of our main aims.

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.

We provide the Complete plant turnkey project for juice production line including:
1.Water Treatment System, (Water Filtration)
2.Bottle Blowing Machine,(Making plastic bottles)
3.Air Conveyor,(Transport empty bottles)
4.Juice Filling Machine ,(Filling juice into bottles)
5.Cap elevator, (Transport cap)
6.Blow dryer, (Blow dry water)
7.Flat Convey, (Transport bottle)
8.Code Sprayer,(Printing the date on the bottle water)
9.Labeling Machine ,(Labeling in bottled water)
10.Bottle Shrink Wrapping Machine, (package the bottle water)
11.injection molding machines,(for pet preform)


Flow chart :
Automatic bottle blowing machine --> Air conveyor system-->Washing,filling ,capping 3in1 machine-->Conveyor system-->Automatic sleeve labeling machine-->Automatic film shrink packing machine/Carton packing machine


Machines of juice production line

Juice Processing Equipment 1.Hot water tank 2.Sugar Melting Plate heat exchanger 3.Mixing tank 4.Buffer tank 5.Homogenizer machine 6.UHT sterilizer 7.Aseptic Storage Tank 8.CIP cleaning system

Bottle Cooling System Spraying cooling machine are developed on base of absorbing advanced technique from home and abroad. With three zones treatment of circulated cooling water and the treatment time can be adjusted according to the user's requirement. The machine can applicable to all types non-carbonated material such as tea, juice, sauce. The machine body is made of SUS304 stainless steel and can run stably and smoothly.

	RO water treatment system We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
	Blow molding system 1. Excellent Mechanical Strength, impact-resisting, and non-craking. 2. Bottle mouth and thread are of precise measurement. 3. Plastic Medicine Bottle's safe thread can be molding directly. 4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation. 5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity. 6. The joint seam on the bottle body is smooth, no scrap rubber.
	Automatic labeling machine 1.Hot melt glue labeling machine is widely used for different material of container . 2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. 3.It is the most economical models in cost to make mass production and intergrated operating. 4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
	PE film packaging machine Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.

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Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.

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King Machine Company indtroducton:

1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.

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Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.


Please feel free to contact with me:
Zhangjiagang King Machine Co.,Ltd
Add: NO.22 East Seven Road Donglai Town, Zhangjiagang City, Jiangsu Province, China