dongguang county jialong carton machinery factory

2layer corrugated cardboard production line

ZJ-V6 electric mill roll stand 

Structural features:

A . Parameter : electric mill roll stand

1. Working width: Max1400mm

2. Diameter of paper reel: max ￠1400mm, Min ￠800mm

3. Single side max loading: 2500kg

4. Mill roll stand main shaft diameter: ￠210mm

5. Total power: 5.0kw

6. Working power: 380V, 50Hz    

7. Whole machine dimension: 3050×1600×1650(L×W×H）.

8、electric operation   

9.flip motor power：1.5kWx1 set；Clipping motor power：0..37kWx4set；

10.machine weight：1.3t

Two work positions，can clamp two scroll at the same time, can load or unload scroll without stop the production.

The pick-up cylinder adopted with cast iron curve structure, slinky, firm and steady.

Characteristic

*Symmetry structure could install two bundles real paper at the same time, and change the paper without any stop.

*Adopt electric drive that could make the real paper lift-lower, clamp and release and move.

*Expanding clips design.

*Tension control by electric  brake system, manual controlled and also can be controlled by splicer.

Raw materials and bought in parts：

*Stand main bearing adopt：High quality thick-walled seamless steel pipe. Origin: Chengdu       

*Two side wall plates and arms adopt: HT250 casting           Origin: Hebei

*Main beam like channel steel:  280mm                Origin: An steel     

*Bearing：made in Ha, Wa , Luo .

*Electrical device：made in  Schneider .Chint.

*Pneumatic component: Airtac, Zaozhuang        Origin: Taiwan, Shandong

*Hydraulic：    Beiye Group(Huade)     Origin: BeiJiing   Zaozhuang, Shandong

DW-280 fingerless type single facer machine

Structural features:

A.Parameter :

Machine width: max1600mm.

Design Max speed: 80m/min

Heating type: electric / steam heating.

steam work pressure: 0.7Mpa

Steam consumption: 0.5t/h

Temperature requirements: 140-160℃

Machine power: 15kw

Working power: 380V, 50Hz

Dimension: 3200mm*2400mm*2300mm

B. products characteristics :

* Cardboard transmitting method adopts wind absorption, and keep flute profiles stable under the running condition of high speed. 

* The wind machine absorbs corrugated paper to corrugated rollers through vacuum box and form corrugated profile.

* The width of wind groove of lower roller is not exceeding 2.5mm,and will less fringe marks of single corrugated paperboard.

* Transmission part adopt chain transmission, away from vibration source, and make the transmission more steady and reliable, and easy to maintain.

*The speed reducing box is oil-lubricating, close gear transmission, and will reduce machine vibration.

* Glue unit adopts auto-supply glue circularly, pneumatically reset and has buffering effect.

* Glue area will be electrically adjusted, glue unit can be running independently when machine steppes, and prevent glue running out.

* Upper corrugated roller surface are treated by special mesh snicked and chrome plated.

*Glue unit independent drive, pump-draw style, easy maintain and clean.

*Flute profiles:A flute height 4.7mm   B  flute height 2.75mm    E flute height 3.75mm

（the flute profiles can be made according to client`s requirements）

 C.Parameter of main parts:

a. Upper-lower corrugated roller are made of high quality 48CrMo alloy steel, and after heat-treatment, the rigidity is HRC 56-60, the surface are grinded and plated chrome.            

b.Upper corrugated roller: ￠280mm  lower corrugated roller: ￠280mm   Origin: Beijing

c. Pressure roller: ￠324mm, #45seamless steel pipe with quenching treatment

d. Applicator glue roller: ￠242mm 45# seamless seel pipe, from Chengdu

surface are treated by special mesh snicked and chrome plated

e.Doctor glue roller: ￠120mm, 20# seamless seel pipe, from Chengdu

f. Pre-heating roller : ￠400mm 20G steel from Ji Steel    Wall thickness:200mm

 D.Raw materials and bought in standard parts:

Wall plate two sides and seat: HT250   Origin : Hebei

The seat materials of transmitting unit: welded with channel steel

Rotary joints, metal soft tube: Lu guan qiu Shandong

Bearings：HRB.

Common bearing:  HRB.

bearing with seat: Jinrun,Zhejiang (Chinese best product)

Engines: Main engine: 7.5kw    1set  continues working

Wind absorption machine: 7.5kw  1set continues working

Glue unit self-running engine:0.75kw  1 set shengbang, Taiwan Short time work

Glue width-adjusting engine: 0.1kw  2sets   shengbang, made in Taiwan Short time work

Electric appliances: Schneider .   

Pneumatic parts: Air tac, Taiwan .

HL-SD1600 Sheet cut off machine

Structural features:

               1. working width : 1600mm.

2. Length range of cutting : 400-2400mm.

3. Main Motor power :7.5 kw.

4. The design working speed :  80m/min .

5.single knife cutting paper machine is to realize single face corrugated paper fixed length longitudinal transverse cutting equipment, change order use short time. Cutting is high precision, high speed etc., when change order, can reduce cardboard waste, suitable for high-grade color printing and packagingboard supporting the use of the ideal equipment.

 6.the machine adopts the electrical components is the imported Siemens Schneider brand appliances, quality is more reliable.

 7.motor adopt frequency control of the motor speed, servo driver, to reduce mechanical wear in the process of deceleration rotation caused by the fault rate, make more accurate cutting length(error uniform ±1.5mm) mechanical properties

8.paper cutting knife adopt the high quality front steel material, after forging, cold treatment way, such as technology finish, sharp and durable.

9. the receive paper machine optional, can achieve good effect, also can save manpower, and thus improve work efficiency, and can save the production cost, the receive paper machine, can do one/two/three piece paper, only need one people. Easy to operate, fast.

10. Single-corrugated paper collector is the supporting equipment of single-knife paper cutter. Single-side corrugated paper is cut by single-knife paper cutter according to the requirements and stacked by single-corrugated paper collector, which reduces a lot of manpower.

 HL-BJ2200 sheet pasting machine

Structural features:

  Sheet pasting machine      

this machine is used to produce corrugated paperboard. The machine can mount the gum on the single and double sides of the  corrugated paper, with the plank paper into the corrugated paperboard. The gum mounting roller of the machine has chosen the superior quality seamless steel pipe as its material and has the characteristics such as wear-resisting long operating life and so on.

The gum mounting machine is used to produce corrugated paperboard. The machine can mount the gum on single or double sides of the corrugated paper The gum mounting machine is used to produce corrugated paperboard. The machine can mount the gum on the single and double sides of the corrugated paper with the plank paper into the corrugated paperboard. The gum mounting roller of the machine has chosen the superior quality seamless steel pipe as its material and has the characteristics such as wear-resisting, long operating life and so on.