Located in Zhangjiagang City of Suzhou, the Yangtze River Delta, our company has 50million RMB fixed assets, covers an area of 30,000 square meters, with a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of wine, beverage and sticky filling equipments.
We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis". HY-Filling follows ISO9001:2000 international quality management system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products. The Development department of HY-Filling, with advanced technologies, has more than 30 full-time design and development engineers. HY-Filling's technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with China's basic conditions, its high automation level achieved the one in late nineties. Department of After-sale Service of HY-Filling adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.
HY-Filling has a network of customers for the complete set of beverage bottling lines more than 500 which spreads 30 more domestic provinces, municipalities, autonomous regions and the United States, Britain, Japan, the Middle East, Southeast Asia, Africa, Russia, CIS, South Africa etc. Besides the production and sale of equipments, HY-Filling provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.
Product Description:
Rinsing part
Rotary rinser: applicable for wine, beverage and water cleaning.
The new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held upwords, after aseptic water rinsing, the bottle neck goes up and transported to another process.
The rinsing contact part and out cover adopt the stainless steel material
Open design gear driving
The bottle in place is equipped with pneumatic part, controlling the bottle, avoiding the falling down bottle come to the main machine
Water pipe of rinser is equipped with pressure gauge and pressure maintaining valve
Manually adjust the elevation for different height bottle
Water collecting tray: recycle the rinsing water
Rising volume for each bottle: 105ml/s(0.25MPa)
If no bottle or stop, rinsing stops; while it comes to bottle, it runs again.
Filling part
Adopt the German technology, achieve to fill the cleaned bottle
Adopt the guiding pole with cover function ;bottle held elevation desgin , ensures the complete seal between bottle neck and filling valve ,avoids the leakage.
Equip with the anti break device ;bottle break cleaning ,avoiding the next botte .
Equip with complete CIP cleaning function
According to different height , it achieves elevation automaticlly and equips with the high& low level safety protection .
Main drive adopt the gear drive with open design :high effeciency ,low nocie ,long life ,easy matainance ,full lubrication .
Adopts the stepless frequence inverter to control main motor rotation
Bottle guding system ,simple structure ,which can change the bottle size more easily .
Adopts the bottle held structure
PLC control , the default can be listed as block ,cap shortage and etc.
Filling machine: Adopt supporting structure of the bearings, simple and reliable structure, easy maintenance, smooth operation.
Filling pressure filling a unique filling valve structure makes stable liquid shunt, to avoid foaming with the level correction.
On the orientation of the guide rod, the pre-mask function; bottle bottom hold structure enhanc accurate sealing of the mouth and the filling valve, reducing the material leaks from the bottle.
Equip with the level sensor to ensure the filling stablity .
The key part and electril component adopt imported products.
Capping part
Cappig part :sorted cap is capped on the filled bottle ,and then transported to the next step.
Capper rotates through the speed reducer machine .The cap leaves the hopper under the centrifugal function .The exit is equipped with the cap reverce dvice ,when the reverce cap comes ,it is changed to the right direction ;the cap quantity is controlled by the photoelectric switch ,ensures the caping falling effect.
If the container has the cap ,the second cap cannot go in ,which utilizes the cap .
And it is equipped with photo eletric swith on the slding trail ,when it tests that there is no cap ,it stops automatically
Capper is equipped with compensation function, reducing the bottle break rate.
If there is only one standard crown cap in different size bottle, the capping mold doesn't need to be changed.
According to different height bottle shape, the capper can be adjusted automatically.
Main composition
Description | Supplier |
PLC | Mitsubishi, Siemens |
Touch screen | Mitsubishi, Siemens, PROFACE |
Frequency converter | Mitsubishi, Siemens, Danfoss |
Air switch | Schneider |
Breaker | Siemens |
Contactor | Siemens |
Photoelectric switch | Omron, Keyence, P+F |
Approach switch | Truck |
Main bearing | NTN |
Lubrication bearing | IGUS |
Sealing | Sealtech |
Pneumatic components | Camozzi |