General Description: With the growing variety of pet food, the demand for pet food and the market demand is increasing, and our company has developed various pet food lines and processing line based on the market demand. According to the variety of products, our production line covers various configurations such as staple foods, snacks, toys. By changing parameters such as raw materials, temperature, humidity, etc. Parameters, new style foods, rich in nutrients, perfect textures, can meet the needs of different animals for adaptability and better taste.
Application: pet food, chew food, pet treat.
Capacity: 500 kg / h or less, 800 ~ 1200 kg / h, 1500 ~ 2500 kg / h, 2500 ~ 3500 kg / h and 4500 kg / h ~ 6000 kg / h.
Flow chart:
Our engineer could design the layout drawing according to your dimension of the factory for the pet food production line.
grinding→mixing→extruding→drying→flavoring→cooling→packagingProduct sample
Product Parameters
| FINE GRINDING HAMMER MILL |
| Carbon Steel Fabrication |
| Technical details: |
| * Screen aperture: customized according to customer needs |
| * One Set of Hammers Attached with Hammermill |
| * Screen Pressing and Fastening Devices |
| * Reliable Air Proof Structure for Dust Overflow Prevention |
| * Safety Switches |
| Including following parts: |
| * Machine Casing: carbon steel fabrication painted |
| * Machine base: carbon steel fabrication painted |
| * Rotor with hammers |
| TWIN SHAFT PADDLE BATCH MIXER |
| Carbon steel fabrication - painted |
| Capacity: Customized according to customer needs, based on material bulk density of 0.6 kg/dm3,,CV≤5% |
| Mixing time 90-180 sec |
| Including following parts: |
| * Mixer Body |
| * Reinforced Shafts |
| * Reinforced paddles |
| * Pneumatically operated bomb-bay outlet door |
| * Position indicating switches for Discharging Air Cylinder |
| * Air Recycling and Pressure Balancing Channel |
| * With Large Size Inspection & Cleaning Door |
| * One Set of Liquid Addition Port with Nozzles |
| * One Set of Safety Switch For Door Openings |
| * Pneumatic Cylinders Air Tac |
| * Chain Wheel drive |
| Twin Screw Extruder |
| Capacity:Customized according to customer needs |
| Including following parts: |
| 3) Extruder main machine; |
| Power: Customized according to customer needs,Siemensmotor |
| * Screw length to diameter ratio: 20:1; |
| * Screw material: 440C; |
| * Barrel with multi-layers, with steam heating and water cooling channels ; |
| * Main motor frequency variable drive ; |
| * Distribution gear box lubrication with external water cooling, |
| 4) Cutter assembly |
| * Cutting speed: 0-3000 rpm adjustable; |
| * Cutter Q'TY; 8 pcs |
| 5) One set of special tools |
| DRYER |
| Capacity:Customized according to customer needs |
| based on: 1) Inlet material moisture: 21%-28%; |
| 2) Outlet material moisture:5-8% |
| Including following parts: |
| 1) Feeding section; |
| 2)Discharging section; |
| 3)Drying section; |
| * The inner wall of the main unit is made of stainless steel, and the frame is made of carbon steel. |
| 4) Transportation mesh belt with Variable Speed Drive; |
| * Drying time: 15~60 minutes, mesh belt with chute type tensioning device |
| 5) Recycling Section; |
| * Contain 2 independent hot air circulation units, each unit is equipped with a centrifugal circulation fan |
| 6) Support Structures; |
| 7) Air Heating and Recycling System; |
| 8) Temperature sensor ; |
| 9) Steam valves |
| TIPPING COUNTERFLOW COOLER |
| Capacity: Customized according to customer needs |
| Upper shell of the cooler fabricated from stainless steel SUS304 |
| Technical details: |
| * Anti-corrosion surface treatment: Painted |
| * Cooling Time: 10~15 minutes |
| * Temperature after cooling: Ambient Temp. +(3~5)ºC |
| Including following parts: |
| * One Set of Pellet Distributing Device |
| * One Set of Real Time Inspection Windows |
| * Cooler Body |
| * Air Aspiration Vent |
| * Discharging Grids |
| * Discharging Speed Control Device |
| * Pneumatic cylinder for Discharging Structure |
| * Discharging Hopper and Machine Support Structure |
| * One Set of Level Sensors |
Core characteristic
(1) Design: Developed by 3D software, analog simulation, and it has been tested by a computer automatically, in order to ensure the accuracy of the design requirements.
(2) Concept: Modular function, humanized menu system, various applications are always our pursuit. AYT double screw extruder for advanced design concepts can meet different requirements.
(3) Profession: We have a professional and manufacturing industry to ensure the precision and coordination of each component of the extruder, while maintaining stable processing and low noise.
(4) Precision: Precise food manufacturing technology and material selection that ensure cable life is superior to extruder products, to minimize screw and barrel wear.
(5) Experience: More than twenty years of experience in domestic and international advanced double screw extruder. We produce various kinds of food extrusion, such as vegetable protein, cereal flakes / breakfast cereals, pellets, feed / animal feed, etc., enough to solve the problems met during production.
Intelligent Twin Screw Configuration Details
1. The screw is a combination modular structure, which can be assembled in any combination to meet different formula and product requirements.2. The screw and the screw pieces are made of special alloy with high strengh and high wear resisitance.3. The screw adopts fully engaged model, designed by 3D design, CNC machining, smooth surface, high conjunction accuracy, and better self- cleaning function, changing parts flexible.
4. The barrel is a combination of modular circular structure. Increased ( or reduced) is very flexible and convenient.
5. Heating and cooling medium circulation of the internal are optimized to ensure that the temperature control is sensitive and the internal and external temperature difference is small.
6. Heating and cooling medium of each barrel can be controlled independently.
7. Bushing with wear- resistant alloy material, long using life.
Company Profile
projects. As a professional food processing equipment &whole plant engineering problem solvers in China, machines served for more
than 970 companies, export to 116 countries, more than 20 years engineering team. We aim to create a great future together with
global customers.
* More than 15 years experience
* Professional design,fabrication,installation team
* Professional R&D centerFAQ
Q: What kinds of products can be made?
A: corn flakes, puffs, breakfast cereals food, animal feed, animal feed, soy protein texture food.
Q: What's the delivery time?
A: We usually need 40-45 days for large sizes, depends on the finished product, so machine wash-change.
Q: What about the installation service?
A: Depending on the whole line of equipment price list, it usually takes 2-3 weeks. We will provide you with installation instructions, such as start, as well as their operation machines for quality control, testing of different recipes.
Q: What is the warranty period for using the device?
A: 1 year for auger and cylinder due to modular design, changing the wearing parts will be OK, unlike a full set of screws, noneed to change the whole set.